Carbide Cutting Tools - List of Manufacturers, Suppliers, Companies and Products

Carbide Cutting Tools Product List

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Brazing technology for precision tools (carbide × stainless steel)

Brazing technology for precision tools (carbide × stainless steel)

Soldering processing that minimizes the occurrence of pinholes and warping in the solder layer. Also compatible with precision machined products using SUS304 series soldered materials!

Typically, precision machined products using carbide are often made from solid materials. One reason for this is that the stricter the required precision, such as surface roughness and geometric tolerances, the easier it is to control the machining of solid materials. However, even with brazed products where only the applicable parts are made of carbide, if there is sophisticated brazing technology, it is possible to achieve precision machining in subsequent processes without issues, and to meet the required precision of the finished product. In fact, considering cost and weight, solid materials made entirely of carbide may not always be the optimal material choice for specific applications. Our company also supports precision machined products using carbide and austenitic stainless steel (SUS304 series) as the base material for brazed items. For more details, please refer to the "Special Feature on Carbide Machining Technology and Ideas."

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"Management of Sintered Dimensions for Super Hard Products" contributes to cost reduction as secondary processing is not required!

"Management of Sintered Dimensions for Super Hard Products" contributes to cost reduction as secondary processing is not required!

Dimension accuracy control for sintered products that do not require secondary processing in the post-processing stage!

Super-hard processed products are typically completed by managing dimensional accuracy through grinding or electrical discharge machining from sintered material blocks. Of course, these processes are necessary to achieve dimensional accuracy below 100 microns in actual precision machined products. However, even in sintered products that do not undergo these secondary processes, special shape press forming and a certain level of dimensional accuracy management can be achieved depending on the mold design. Additionally, costs and delivery times are improved compared to processed products. For more details, please refer to the "Processing Technology Special Feature" materials.

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Brazing of hard alloy to cast iron (FCD500 × hard alloy)

Brazing of hard alloy to cast iron (FCD500 × hard alloy)

It is also possible to perform carbide brazing processing on cast iron materials such as FCD! By making only the functional parts out of carbide, it is possible to enhance the tool's effectiveness!

The reason why castings such as gray cast iron (FC material) are selected as materials is believed to be due to their high degree of freedom in shaping and the cost savings during mass production. Even for such castings, when strength and wear resistance are required, ductile cast iron (FCD material) may be used. Furthermore, when using tools made from FCD material in environments where the wear conditions are even harsher, enhancing the effectiveness of the tool can be achieved by making only the working area from cemented carbide. In such cases, the brazing processing technology of castings and cemented carbide is utilized. However, there are also technical challenges associated with brazing cemented carbide and castings. For more details, please refer to the "Special Feature on Processing Technologies and Ideas for Cemented Carbide."

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Essential for those struggling with precision machining of super hard soldered stainless materials.

Essential for those struggling with precision machining of super hard soldered stainless materials.

Precision machining of stainless steel × carbide brazed products at the micron level.

We provide precision machining services using cemented carbide and austenitic stainless steel (SUS304 series) as base materials for brazed products. The base material brazed with cemented carbide will undergo precision machining utilizing grinding and electrical discharge machining techniques. The brazed products have been heated in the previous process, which typically results in distortion of the base material. We will perform precision machining that requires strict geometric tolerances while removing the distortion of the base material. Particularly when the base material is made of SUS or other materials with a high coefficient of thermal expansion, significant warping occurs during the brazing process, and new warping can develop during the grinding process, necessitating advanced machining techniques. For more details, please refer to the "Machining Technology Special Feature" document.

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Attention those troubled by warping and bending during hard soldering: Precision soldering technology.

Attention those troubled by warping and bending during hard soldering: Precision soldering technology.

Soldering process that minimizes the occurrence of pinholes and warping in the wax layer.

Typically, precision machined products using cemented carbide are often made from solid materials. One reason for this is that the stricter the required precision, such as surface roughness and geometric tolerances, the easier it is to control the machining of solid materials. However, even in brazed products where only the applicable parts are made of cemented carbide, if there is sophisticated brazing technology, it is possible to achieve precision machining in subsequent processes without issues, while also meeting the required precision of the finished product. In fact, considering cost and weight, solid materials made entirely of cemented carbide may not always be the optimal material choice for certain applications. Our company also supports precision machined products based on brazed items made of cemented carbide and austenitic stainless steel (SUS304 series). For more details, please refer to the "Processing Technology Special Feature" document.

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